Overview

At Cylinders, Inc., we are industry leaders in hydraulic cylinder repair, with specific expertise in tie rod cylinders. This case study showcases our meticulous repair process for an 8″ tie rod cylinder, demonstrating our commitment to quality and precision. It also highlights the importance of proactive maintenance over “run to failure” strategies, which can lead to costly downtime and extensive damage.

The Challenge

A client contacted us regarding a tie rod cylinder that was underperforming and leaking. This scenario is a classic example of usage until failure, a practice we strongly advise against. While the cylinder appeared functional at first glance, our experience has taught us that internal issues often lurk beneath a seemingly normal exterior, especially in cases of neglected maintenance.

Our task was to diagnose the root causes of the cylinder’s poor performance and leakage, and then restore it to optimal working condition. This case underscores the importance of regular maintenance and timely repairs to prevent costly downtime and more extensive damage.

Our Process

1. Thorough Inspection

Our skilled technicians started with a careful disassembly of the cylinder. This crucial step allows us to assess the true condition of all components.

2. Comprehensive Diagnosis

Once we opened the cylinder, we discovered:

• Evidence of inadequate maintenance, including contaminated hydraulic fluid
• Wear patterns on internal components
• Minor scoring within the cylinder tube
• Seals showing signs of deterioration

3. Precision Refurbishment

Our repair process included:

• Meticulous cleaning and refinishing of cylinder ends
• Careful polishing of the rod to remove wear marks
• Manufacturing a new tube to replace the damaged one

4. Expert Reassembly

We then:

• Reinstalled the refurbished components
• Fitted a new, high-quality seal kit
• Precisely reassembled the cylinder, ensuring proper alignment and tightness

5. Rigorous Quality Control

Our quality assurance process involved:

• Performing a flawless wiper seal installation
• Correctly reinstalling the clevis and mounting plate
• Making final adjustments to ensure optimal performance

6. Final Inspection

Before returning the cylinder to our client, we:

• Conducted a thorough cleaning
• Performed a final visual and functional inspection

Results

Our comprehensive tie rod cylinder repair resulted in a fully restored 8″ hydraulic cylinder, optimized for peak performance and significantly extended service life. This successful refurbishment showcases our ability to breathe new life into worn hydraulic components, saving our clients from costly replacements.

Conclusion

This tie rod cylinder repair case study exemplifies Cylinders, Inc.’s commitment to excellence in hydraulic system maintenance and repair. Our meticulous approach, technical expertise, and attention to detail ensure that we can restore any hydraulic component – from tie rod cylinders to complex custom designs – to optimal working condition. By choosing Cylinders, Inc., you’re not just repairing equipment; you’re investing in enhanced performance, extended machinery lifespan, and reduced long-term maintenance costs.